Microvia HDI PCB

Microvia HDI PCB
Details:
As electronic products continue to evolve towards thinner, smaller, and higher-performance designs, Microvia HDI PCBs have become a core substrate technology for high-end applications such as smart devices, automotive electronics, 5G communications, and medical equipment.

As one of the flagship products of Shenzhen STHL Technology Co., Ltd. (STHL), we have not only specialized in hdi microvia pcb manufacturing processes, but also built extensive expertise in design optimization, material selection, and mass production — helping our customers stand out in today's highly competitive market.
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Description
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What is Microvia HDI PCB?

 

A Microvia HDI PCB (High-Density Interconnect Printed Circuit Board) uses laser drilling to create micro-blind vias (Microvias) with diameters typically ≤0.1 mm, enabling high-speed signal or power interconnections between adjacent layers. Compared to traditional multilayer boards, HDI PCB with Microvias delivers significant improvements in routing density, signal integrity, and space utilization.

Microvia HDI PCB-2

 

Microvia Definition and Features

Common Aperture Diameter
80–100 μm (advanced equipment can achieve 40–50 μm)
Aspect Ratio
0.6:1 to 1:1
Manufacturing Method
Laser drilling + resin plugging + copper electroplating
Applications
High-pin-count BGAs, fine-pitch packages, high-speed signal transmission

 

Core Advantages

 

01

 

High-Density Routing Micro-blind vias allow shorter, straighter traces, reducing signal delay and crosstalk, and supporting 0.2 mm pitch BGA packages.
02

 

Thin and Lightweight Design By minimizing through-hole stubs and optimizing the stack-up, Microvia PCB designs can significantly reduce board thickness and weight while maintaining mechanical strength.
03

 

Excellent Electrical Performance Precise impedance control ensures compatibility with high-speed interfaces such as DDR, PCIe, and 5G RF.
04

 

High Reliability Resin plugging and copper filling processes ensure via wall integrity, improving solder joint stability and thermal cycle performance.

 

Design and Process Key Points

 

Stacked vs. Staggered Designs

  • Staggered: Lower cost, higher reliability, suitable for most designs
  • Stacked: Space-saving, ideal for extreme density, but with higher cost and process complexity
Microvia HDI PCB

 

HDI Structure Types (IPC-2226 Standard)

 

  • Type 1: One-step lamination + laser drilling
  • Type 2: Two-step lamination + buried vias + laser drilling
  • Type 3: Three-step lamination + multiple laser drilling
  • ELIC (Any Layer HDI): Any-layer interconnect, suitable for extreme miniaturization

 

Material Selection High-Tg FR-4, Rogers high-speed materials, and hybrid laminates - customized to meet specific application requirements.

 

Application Areas

 

Consumer Electronics

Smartphones, tablets, wearable devices

01

Automotive Electronics

ADAS systems, in-car entertainment, powertrain control

02

Communications Equipment

5G base stations, optical modules

03

Medical Devices

Portable monitors, diagnostic imaging equipment

04

Industrial Control

High-precision sensors, automation systems

05

 

Why Choose STHL's Microvia HDI Board?

 

  • Quality Assurance: 100% AOI, flying probe, and X-ray inspection coverage
  • Technical Support: Direct engineer-to-customer communication from schematic design to mass production process optimization
  • Flexible Production: Supports multiple product types, small batches, and fast turnaround
  • Reliable Lead Times: Standard 1–2 step hdi microvia pcb delivered in 7–10 days; complex multi-step designs scheduled based on project requirements
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Conclusion

 

If you are looking for a PCB solution that delivers high-density interconnect capability while maintaining a thin, lightweight design and exceptional reliability, Microvia HDI PCB is your ideal choice.

 

Contact us at info@pcba-china.com to discuss your project requirements or request a customized quotation. With our expertise and experience, we will ensure your Microvia HDI board meets the highest standards for performance and quality.

 

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